Case news

Composition and Application of C9 Butt Plate Assembly

Source:GripSeal | Release Date:2023-10-09

GripSealBased on the testing needs of some equipment integrators and end point customers, it is gradually improvedC9The various components of the docking board provide flexibility for a variety of testing requirementsButt plate assemblyPlan.

First, ourC9Butt plateThe core components are roughly divided into the following4Part:

GripSeal-C9Butt plate assembly
1.C9Mdocking module---Complete the automatic docking part of water, electricity and gas

(1)The docking module is the entireC9The integration and core part of the docking board assembly is to automatically complete the water, electricity and gas docking, especially the electric part.

(2)For different large currents, different numbers and requirements of signal pins,C9MWith a highly standardized framework and flexible customizationC9MSub-modules allow GripSeal to quickly provide customer requirementsC9MModule to meet the needs of some small and medium-sized equipment integrators for fast, economical, reliable, and long-life automatic docking.

(3)C9MThe key indicator of the module is the life of the plug and unplug, and the life of the pin and jack laboratory tests need to exceed10Ten thousand docking, whether it is the design of the pin jack or the coating structure, is more challenging, especially for high-current applications. There is no shortcut but to use fatigue test equipment for periodic testing step by step to ensure the reliability of the solution. This is time-consuming and laborious.

(4)GripSeal is regularUVWDriving current, signal lines, etc. provide some standard modules, and can also quickly customize the multi-functional modules required by customers.

2. E10Test electrical connector--- Complete the product electrical interface toC9MThe connection of the docking module is mostly manual, but it can also be a pneumatic connection version or a robot connection version.

C9The composition and application of butt plate assembly

C9The composition and application of butt plate assembly

(1)E10The difference between the test electrical connector (manual) and the conventional electrical connector is the number of times it can be plugged and unplugged. In most cases, it is based on10Ten thousand times the laboratory plug life design (a few types)2-310,000 times), which is different from the usage scenarios of conventional electrical connectors.

(2)Due to the wide variety of electrical interfaces,E10Connectors are mostly non-standard designs. This poses a greater challenge to quality. How to ensureE10Can the quality meet the needs of customers even under non-standard conditions? This requires the selection and design of low-life components for various types of electrical interfaces. Some low-life components are composed ofE10It will have a good plug-in life.

(3)E10There's lots of variety. We've got a few inside.UVWCopper bar,UVWPins, drive current pins, drive current clips, signal interfaces and other solutions. For sales or procurement challenges, there are relatively many technical data that need to be checked, and more detailed parameters are required from drawings, physical objects, electrical performance requirements, and installation methods.

3.C26/C20Automatic male and female head----Complete the automatic docking of gas and liquid
C9The composition and application of butt plate assembly
(1)The scene of the automatic male and female head is mainly to complete some links of coolant, ventilation, or oil ventilation. Relatively speaking, it is relatively standard, and for liquids, the diameter may be more important.

(2)For example.C26Male and female heads, according to the diameter, we haveG3/8, G1/2,G3/4The tail end thread model can be provided, and the interior is designed for high insertion and removal life, requiring very little maintenance to meet long-term use needs. The whole is stainless steel structure, some parts are quenched to increase wear resistance, and spring seals, etc. must also be strengthened.

4.GSeries of Manual Quick Seal Couplings---Complete the product gas-liquid interface toC9MConnection of docking modules

(1)GSeries has a wide range of products to meet the fast sealing connection of various interfaces on the product, typically including cooling ports, explosion-proof valves, electrical interface seals, and so on.

(2)For example. G70、G90Series can be used for various specifications of flange tubes,VDAInterface,J2044Interface or other general cooling interface, in most cases it is a standard model, and the corresponding selection can be used. TheseGThe series of quick connectors requires minimal maintenance (replacement of sealing rings) to meet long-term use requirements.

C9The composition and application of butt plate assembly

C9The composition and application of butt plate assembly

II. GripSealC9What applications are the docking boards always designed and optimized for?

1Target customers: Equipment departments of equipment integrators and end point customers

(1) core components program,C9The docking board involves4The core components of the class need to go through a lot of testing and development. These components have been verified in the field for many years and can be easily selected. You can buy whichever part you need. There is no special relationship between them. And among themC9MandE10It's usC9The key to the docking board assembly is also our advantage. The use of core components will greatly reduce the risk of technical failure for customers and reduce the overall purchase amount.

(2General contracting scheme: We complete all except the tray designC9The docking board assembly includes the fixed board, core components, and related connecting wires, connecting pipes, etc. Provide customers with a one-stop procurement solution, which will greatly simplify the integration difficulty of customers.

2Target industries: electric drives, batteries, assembly testing of automotive-related components, aging testing, etc., automotive components and other industrial products that require mass-produced pallet production solutions.

(1The electric drive industry of the new energy automobile industry requires an overall airtight,EOLTest,DCRTesting, etc., the finished product may also need to undergo aging testing, high and low temperature cycles, etc. These places make extensive use of test stations and standard test pallet trucks, or pallet racks, pallet assembly lines, etc.

(2)C9The advantages of a docking board assembly includeC9andE10Many are for electric drives and batteriespackTests are designed and optimized.
10.8-17
C9The docking plate assembly belongs to the universal water, electricity and gas automatic connection design, which can meet the manual and automatic docking scenarios of water, electricity and gas for various products. What we care about is the convenience and reliability of the connection, please contact GripSealgripsealObtain more product information.

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